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Beltrame’s Donalam Targoviste Secures 3 ISO Certifications

Strategic Research Institute
Published on :
23 Aug, 2022, 6:12 am

Italian steel maker Beltrame announced that Donalam Targoviste in Romania has reached the important goal of certification of the Integrated Management System, according to the ISO 9001, ISO14001 and ISO45001 standards. It said “We have developed and implemented our integrated management system in compliance with the internationally recognized standards to maintain a high level of quality, safety and environmental awareness in everything we do. By having ISO Certification, Donalam Targoviste proves its commitment to meet the needs of customers through an effective integrated management system.”

The ISO certification awarded to Donalam includes

Quality Management System (ISO 9001:2015)

Environmental Management System (ISO 14001:2015)

Occupational Health and Safety Management System (ISO 45001:2018)

– ISO 9001 is the world`s most widely adapted quality management system standard based-on organizations becoming more efficient and improving customer satisfaction with an emphasis on continual improvement;

– ISO 14001 is the world`s most recognized environmental management system focused on helping organizations to identify, manage, monitor, and control their environmental issues in a holistic manner;

– ISO 45001 is the world’s first global health and safety management system standard that is designed to prevent work- related injury and ill- health and to provide safe and healthy workplaces through proactive risk prevention innovation and continual improvement.
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AIC Revamps Roughing Mill Automation at Gerdau Manitoba in Canada

Strategic Research Institute
Published on :
23 Aug, 2022, 6:14 am

AIC Capitanio Tailored Automation announced that it has successfully commissioned the complete automation system for the rougher stand in GERDAU Manitoba Rolling Mill 4. The intervention focused on roughing mill automation using a new Allen Bradley ControlLogix PLC to achieve a fully automatic cycle, as well as adding main control desks for the rougher pulpit. The commissioning was finished before schedule and within the allotted time frame in just ten days of an outage this Summer.

As part of the solution, strategical PLC panels and AC & DC drive panels have been included, HMI system added to the AIC previously installed Rolling mill control system in 2019 makes possible to control and command the area from everywhere within the production site thanks to the use of Thin clients around the plant. Completed the package all the software for auxiliaries’ machines from the Reheating Furnace exit side till the continuous mill entry side, continuous mill was previously commissioned by AIC in 2019.

Gerdau Long Steel North America manufactures structural steel, piling, rebar, merchant bar, and special bar quality products for the agricultural, automotive, civil construction, distribution, energy, industrial, and mining markets. Gerdau AmeriSteel Manitoba located in Selkirk Manitoba Canada operates two electric furnaces. One furnace is used for the melting of scrap steel and the other, a ladle furnace, for subsequent processing of the molten steel. The mills installed are two, named 4 mill and 5 mill, existing the same Reheating Furnace billets can be rolled on each side mill or roughed on one mill and then rolled on the opposite mill.
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Iran’s Steel Output in 4 Months of Iranian Year Surges by 13%

Strategic Research Institute
Published on :
23 Aug, 2022, 6:16 am

The Iranian Steel Producers Association has announced that Iranian steelmakers produced 18.0 million tonnes of semi finished and finished steel products in 21 March 2022 - 21 July 2022, up 13% YoY as compared to 15.98 million tonne in the same period of the previous Iranian year.

Iran's semi-finished steel product output amounted to 10.58 million tonnes in the first four months, rising by 11% YoY. Iran’s billet and bloom output increased by nine percent year on year to 6.28 million tonnes, while its slab output totaled 4.3 million tonnes, up by 13% YoY

Iran's finished steel products output in the given period amounted to 7.42 million tonnes, up by 15% YoY. In particular, its long steel products output accounted for 4.19 million tonnes of the total finished steel volume.
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ERG Suspends Payments to Sanctioned Russian Banks

Strategic Research Institute
Published on :
23 Aug, 2022, 6:18 am

Interfax reported that Kazakhstan's Eurasian Resources Group has suspended payments on servicing liabilities to Russian banks hit by Western sanctions. ERG Chairman Mr Alexander Mashkevich said “What are we doing with the sanctioned Russian banks? We are not paying anything yet and will not do anything until we get permission for this. We are contacting the Western regulators, these are American and European ones, and discussing how we could pay them. We can't do anything without permission because we will strictly comply with the sanctions, but I hope we will find a solution.”

ERG is one of the world's leading diversified mining and smelting groups with fully integrated mining, processing, energy production, logistical and marketing operations. ERG operates assets in Kazakhstan, Europe, Africa and Brazil. Its major assets in Kazakhstan include Kazchrome, Sokolov-Sarbai Mining Production Association, Aluminum of Kazakhstan, Kazakhstan Aluminum Smelter, Eurasian Energy Corporation, Shubarkol Komir and TransCom.
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Dongkuk Steel Divests Dongkuk Steel China to Jiangyin City

Strategic Research Institute
Published on :
23 Aug, 2022, 6:21 am

South Korea’s third largest steel maker Dongkuk Steel has sold 90% of its stake in Dongkuk Steel China to the Jiangyin city local government for RW 97 billion (USD 74 million). Dongkuk Steel said “Dongkuk Steel judged that the Chinese domestic market, which is mainly based on low-cost general-purpose goods, differs from our company's business direction which is oriented towards gentrification such as Luxteel,' and it is difficult to secure marketability and profitability in the future.”

Established in 2001 in Jiangyin by Korean coated-sheet maker Union Steel Manufacturing, which Dongkuk Steel acquired in 2015, Dongkuk Steel China has a capacity of 520,000 tonnes per year of hot-dipped galvanized sheet and coil, galvalume sheet and pre-painted sheet. However, during the two decades of its existence, the Jiangyin plant never made a profit and its capacity utilization rate never exceeded 50% as it always faced tough competition from lower-cost Chinese coated sheet makers and even the introduction of Dongkuk's high-end, high-spec coated-sheet brand Luxteel, which incorporates no fewer than six coating layers, failed to differentiate the company from domestic rivals.
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CRGO Shortage Led Transformer Delays Hit US’s Power Infrastructure

Strategic Research Institute
Published on :
23 Aug, 2022, 6:23 am

EE News reported that US power infrastructure is crumbling due to unprecedented delays in procurement of large power transformers due to shortage of Grain Oriented Electrical Steels. A recent survey of American Public Power Association surveyed members has highlighted that delivery of new transformers was an average was about a year as compared with an average three-month wait in 2018.

While US based transformer builders report difficulties in finding the highly skilled workers required to ensure compliance with stiff quality standards, transformer production is hampered by high global demand for the specialized steel and wiring it requires. That vulnerability is magnified by US utilities dependence on foreign suppliers of specialized electrical steel used in transformers as well as the manufactured units. In 2019, 82% of large transformers were imported, the DOE report said.

Earlier that month, President Joe Biden declared that the Defense Production Act could be used to avert a shortfall in transformer availability that would severely impair national defense capability.

There is only one US Company currently producing GOES, Cleveland-Cliffs with production plants in Ohio and Pennsylvania. Big River Steel, a US Steel subsidiary, is building a new plant to produce electrical steel in Arkansas, with a scheduled opening in 2024, but the product will be directed at electric vehicle production, not transformers.
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Duro Felguera Plans Steel Monopiles for Offshore Wind at Gijón

Strategic Research Institute
Published on :
23 Aug, 2022, 6:25 am

Spain’s leading technology leader Duro Felguera has submitted a request for a public concession on the north quay of the expansion of the port of Gijón in Spain to construct infrastructures for the serial manufacture of steel monopiles foundations for the Offshore Wind market, as well as the alternative expansion of the storage area of the manufactured equipment.

The company's plan for El Musel is structured in two phases. The first, with facilities for operational activities and storage in the 120,000 square meters with current auxiliary use classification, will involve an investment of 66 million euros. The second, which provides for the expansion of the facilities with an XXL Monopile manufacturing line, would be developed on the new land that will undergo substantial modification and would increase the investment to 115 million euros. The overall project will require a total of 380,000 square meters.

The concession requested by Duro Felguera within the Competition Procedure opened by the Port Authority of Gijón will, if granted, allow the company to position itself at a crucial moment in the market for the manufacture of these large components of the offshore wind industry which, predictably, will experience exponential growth in the next decade.

Foundations are the main infrastructure of any offshore wind farm, supporting the wind turbines in a very challenging environment. These structures, whether fixed or floating, account for a large part of the total cost of the electricity generation complex.
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Indian Sponge Iron Makers Importing Mozambican Coal

Strategic Research Institute
Published on :
23 Aug, 2022, 6:34 am

Business Line has reported that at least 10 secondary steel and sponge iron mills, from Odisha and Chhattisgarh, have placed orders to the tune of 60,000 tonnes for coal from Mozambique. Business Line report quoted an official of the trading company as saying that “So far 60,000 tonnes have been booked by sponge iron mills and secondary makers of Odisha and Chhattisgarh. There are 50-odd enquiries so far.”

Compared to the high-end South African variant–also called RB2–the coal from Mozambique is priced 8–10% cheaper. Called VT-1 or Vulcan Thermal grade 1, the coal finds usage in sponge iron making. The current price of Mozambican being offered is around USD 220 per tonne and also cheaper than the South African variant, currently priced between USD 250–260 per tonne.

In the recent past, one of the larger Indian steel companies has experimented with the VT-1 grade coal. The results showed that average consumption for every tonne of sponge iron is 700–800 kg coal as against 1,500 kg/tonne of Coal India.
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Ningde City in Fujian Province to be Capital of Stainless Steel

Strategic Research Institute
Published on :
23 Aug, 2022, 6:36 am

The municipal government of Ningde city in Fujian Province organized China's first Stainless Steel Industry Innovation and Development Conference last week, aiming to develop the largest stainless steel industry base in China with an annual production capacity of 7 million tonnes. Ningde City in Fujian Province of China plans to build the world's largest and most competitive stainless steel industrial base and has released the Economic Development Plan of the Bay area around Sandu'ao in early April, which mentions expanding the four leading industrial chains, focusing on the four leading industries such as stainless steel new materials, taking the leading enterprises as the leading enterprises and relying on cooperation and supporting facilities to promote the inter-regional transfer and agglomeration of industries and the linkage between upstream and downstream and to create an influential industrial base of advanced structural materials.

Local industry leaders such as Tsingtuo Group have contributed to the formation of a stainless steel business cluster. Major projects involving stainless steel new materials industry in strategic emerging industries include: Qingtuo stainless steel 600,000 tonnes of cold rolling, Qingtuo 500,000 tonnes of stainless steel seamless steel pipe, Qingtuo 2 million tonnes of medium and heavy plate, Qingtuo 1.7 million tonnes of stainless steel rod and wire rod processing and matching, Qingtuo stainless steel new materials deep processing industrial park and other projects.

In recent years, China's self-developed stainless steel products have been widely used in many fields, especially the chemical, auto, aerospace and medical industries, playing a crucial role in stabilizing the industrial and supply chains of China's steel industry. Despite the large stainless steel output and complete range of varieties and specifications, China still falls short in terms of the core technology and innovation capacity. The industry is facing COVID-induced risks, compounded by high reliance on raw materials from foreign sources and international price fluctuations. There is considerable space for upgrading China's stainless steel industry.
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US DOC Finds Subsidies in Steel Nails Imports from 4 Countries

Strategic Research Institute
Published on :
23 Aug, 2022, 6:39 am

The US Department of Commerce has determines that countervailable subsidies are being provided to producers and exporters of steel nails from India, Sri Lanka, Thailand and Turkey

India

Astrotech Steels - 2.93%

Geekav Wires - 2.73%

All Others - 2.85%

Sri Lanka

Trinity Steel - 4.12%

All Others - 4.12%

Turkey

Aslanbas Chi Tel Ve – 3.88%

Sertel Vida Metal - 1.52%

All Others - 1.86%

Thailand

Come Best Thailand -0.05 (de minimis)

Jinhai Hardware - 0.10 (de minimis)
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Mr Akhmetov Believes in Ukrainian Army to Liberate Mariupol

Strategic Research Institute
Published on :
23 Aug, 2022, 6:40 am

Ukrainian Interfax reported that Ukrainian businessman & owner of Ukraine’s largest steel maker Metinvest Mr Rinat Akhmetov is confident that the Armed Forces of Ukraine, with the support of Western partners, will liberate Mariupol in Donetsk region and raise the Ukrainian flag over the city. Mr Akhmetov told Polish edition of Wiadomosci “For me, Mariupol was, is and will always be Ukrainian. I believe in the Ukrainian army and the support of our Western partners. I believe that if Ukraine receives military assistance in the required volumes, Mariupol will definitely be liberated. And when the Ukrainian flag rises again over Mariupol, we will direct all our efforts to its restoration. Personally, I will spare no effort or money for this. In Ukrainian Mariupol, we will definitely restore our plants, and Mariupol steel will once again compete with dignity on global markets.”

Mr Akhmetov added that “Ukraine would definitely win the war against Putin's Russia. I don't know exactly when this will happen, but I am convinced that it will happen. And I live for it every day.”
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MAN ES Engines to Power Empresa Siderurgica del Mutun in Bolivia

Strategic Research Institute
Published on :
23 Aug, 2022, 6:42 am

The Bolivian state-owned steel and iron ore mining project Empresa Siderurgica del Mutun under construction in the province of Santa Cruz, has received a set of 10 Diesel engines for the use by the energy center that will supply the entire complex. MAN Energy Solutions is delivering ten MAN 20V35/44G gas engines with a combined capacity of over 100 megawatts againsy 2019 order recently.

The engines weighting 152 tonne each, and are set to produce a total 108 megawatts of power, after connection to the generator set, produced in Spain, arriving at Santa Cruz in September. Since the mine is located in the heart of South America and very difficult to access by road, the engines have to be delivered by water via the Paraná River. The engines were transported on barges from Uruguay via Argentina and Paraguay around 2400 kilometers upstream to Bolivia. The conclusion of works to settle the engines on their foundations will occur until the end of August.

The El Mutún mine is one of the largest iron ore mines in the world. Estimates indicate that there could be over 40 billion tons of iron ore in an area of 75 square kilometers. The complex will include iron ore concentration and pelletizing, direct reduction, steel production and rolling plant. The first tests of the steel plant remain scheduled for October 2023, while in 2024 the plant is expected to reach full capacity.
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EC Approves Aid for Energy-Intensive Companies in Germany

Strategic Research Institute
Published on :
23 Aug, 2022, 6:44 am

The EU Commission has approved aid of around EUR 27.5 billion for energy-intensive German companies companies for higher electricity prices resulting from indirect emission costs under the EU Emission Trading System, with which part of the CO2 price on electricity for the years 2021 to 2030 is to be reimbursed by the state. To do this, the companies concerned must implement measures for greater energy efficiency or cover at least 30% of their electricity consumption from renewable energy sources. In addition, companies must make additional investments from 2023 so that at least 50% of the total amount of aid is used to implement measures for the efficient use of energy or to decarbonize their production process.

The scheme notified by Germany, with a total estimated budget of EUR 27.5 billion, will cover part of the higher electricity prices arising from the impact of carbon prices on electricity generation costs, indirect emission costs, incurred between 2021 and 2030. The support measure is aimed at reducing the risk of carbon leakage, where companies relocate their production to countries outside the EU with less ambitious climate policies, resulting increased greenhouse gas emissions globally.

The measure will benefit companies active in sectors at risk of carbon leakage to the Guidelines on certain State aid measures in the context of the greenhouse gas emission allowance trading scheme post-2021. Those sectors face significant electricity costs and are particularly exposed to international competition.

The compensation will be granted to eligible companies through a partial refund of the indirect emission costs incurred in the previous year, with the final payment to be made in 2031. The maximum aid amount will be generally equal to 75 % of the indirect emission costs incurred. However, in some instances, the maximum aid amount can be higher to limit the remaining indirect emission costs incurred to 1.5 % of the company's gross value added. The aid amount is calculated based on electricity consumption efficiency benchmarks, which ensure that the beneficiaries are encouraged to save energy.

The beneficiaries bear a certain share of their indirect emission costs, corresponding to 1 GWh of electricity consumption per year, for which no aid will be granted. Moreover, no aid will be granted for the consumption of self-generated electricity from installations put into operation before 1 January 2021, for which the beneficiary is entitled to remuneration under the German Renewable Energy Act.

The European Green Deal, presented by the Commission on 11 December 2019, sets the goal of making Europe the first climate-neutral continent by 2050. The EU ETS is a cornerstone of the EU's policy to combat climate change and a key tool for curbing greenhouse gas emissions cost-effectively. On 30 June 2021, the European Parliament and the Council adopted the European Climate Law endorsing the binding target to cut emissions by at least 55% by 2030, compared to 1990 levels.

On 21 September 2020, the Commission adopted revised ETS State Aid Guidelines in the context of the system for greenhouse gas emission allowance trading post-2021, as part of the modernisation of all carbon leakage prevention tools related to the EU ETS, such as free allocation of CO2 emission allowances. The revised ETS State Aid Guidelines entered into force on 1 January 2021 with the start of the new EU ETS trading period. They will apply until 2030, with a mid-term update of certain elements foreseen for 2025.
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H2 Green Steel & BMW Sign Pact for Delivery of CO2-Reduced Steel

Strategic Research Institute
Published on :
23 Aug, 2022, 6:46 am

Global auto giant BMW Group and Swedish start up H2 Green Steel have signed a final contract on the delivery of CO2 reduced steel. The agreement addresses BMW Group’s upstream scope 3 emissions and includes recycling and end-of-life management measures. As part of solidifying a binding agreement, BMW Group and H2 Green Steel have also agreed on technical cooperation which will include several measures that address BMW Group’s Science Based Targets and contribute to meeting its ambitious CO2 reduction timeline.

H2 Green Steel is committed to the Scope 1, 2 and upstream Scope 3 requirements as defined in the GHG Protocol. The company has a gross embodied carbon emission intensity obligation per tonne of steel, included in its customer contracts. H2 Green Steel’s work to reduce emissions will impact BMW Group’s material supply chain and its upstream Scope 3 emissions.

Additionally, recycling scrap is an important part of the equation which further ensures circularity. In a pioneering move, both companies have therefore agreed to have 40% of the pre-consumer steel scrap of the volumes returned to H2 Green Steel's electric arc furnaces for re-cycling.

According to H2 Green Steel’s definition of green steel, actual CO2 reductions and improving circularity are both key. Therefore, green steel must be produced from a combination of a significant amount of green virgin iron and scrap in a production process which uses electricity from renewable energy sources. The total CO2 emissions in such a process must be more than 90%t lower than that of traditional steelmaking in a blast furnace process.

H2 Green Steel was founded in 2020 with the ambition to accelerate the decarbonization of the steel industry, using green hydrogen. Steel, which is one of the world’s largest carbon dioxide emitters, is the company’s first business vertical. The founder and largest shareholder of H2 Green Steel is Vargas, which is also co-founder and one of the larger shareholders in Swedish battery maker Northvolt. H2 Green Steel is headquartered in Stockholm in Sweden, with its first green steel plant under development in Boden in northern Sweden. After receiving the permissibility for its 5 million tonne steel plant in northern Sweden on 1 July, the company moves into the construction phase of its journey towards producing green steel.
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Wereldwijd opnieuw minder staal geproduceerd
In alle belangrijke regio's daling.

(ABM FN-Dow Jones) De mondiale staalproductie is ook in juli gedaald. Dit bleek dinsdag uit cijfers van brancheorganisatie World Steel Association.

In totaal maakten de 64 staalproducerende landen in juli 149,3 miljoen ton staal. Dat is 6,5 procent minder dan juli 2021. In juni daalde de productie al met 5,9 procent op jaarbasis.

In China, wereldwijd met afstand de grootste fabrikant van staal, daalde de productie in juli met 6,4 procent tot 81,4 miljoen ton.

In Rusland, de voormalige Sovjet-Unie en Oekraïne daalde de productie met 29,1 procent tot 6,4 miljoen ton.

In de EU was de daling 6,7 procent tot 11,7 miljoen ton, waarbij de productie in Duitsland met 2,0 procent terugviel.

Door: ABM Financial News.

info@abmfn.nl

Redactie: +31(0)20 26 28 999
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GFG Alliance’s SIMEC StartsAnnual Maintenance of Pelletizing Plant

Strategic Research Institute
Published on :
24 Aug, 2022, 6:05 am

GFG Alliance’s Australian unit SIMEC Mining is undertaking maintenance of its pelletizing plant in Whyalla in Australia for its annual cold shut down. Aimed at improving the performance and reliability of the plant, the work commenced on 13 August 2022 and is expected to take 35 days to complete. The works, which involve approximately 350 contractors and employees, will allow maintenance to be undertaken in areas normally inaccessible due to heat.

While the work will significantly improve the performance of the plant over the longer term, the shutdown may also result in

Short term increased emissions from the Pelletizing plant when it first shuts down and again on restart as close controls are being put in place for this and it will be carefully managed

The potential for an increase in noise from mobile equipment, including at night

Additional traffic and vehicle parking in the McBryde Terrace area due to additional number of workers involved in the works.

This is part of our ongoing investment in magnetite ore processing to deliver improved plant reliability, efficiency and performance, while also delivering associated environmental benefits, including reduction in dust within the plant.
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OMK Installs High Temperature UTS Testing Machine atBelgorod Plant

Strategic Research Institute
Published on :
24 Aug, 2022, 6:08 am

Russian pipe maker United Metallurgical Company OMK’s Energomash has installed new equipment for tensile testing of metal at elevated temperatures of up to 900 degree Celsius at the central factory laboratory of the Belenergomash in Belgorod region of Russia. Such tests are necessary for product quality control and research in the development of technologies. Investments amounted to more than 18.5 million rubles. The equipment with a capacity of 5 tonnes will complement the four existing similar testing machines that are already operating at the enterprise, and will increase the number of tests carried out. The machine is highly accurate and reproduces the results of tensile tests on a wide range of different materials.

Break tests at elevated temperatures are quite time consuming. They are often subjected to products for the nuclear industry, which is the traditional market of the OMK Belgorod plant. The installation of modern testing equipment will allow not only obtaining results that meet international quality standards, but will also significantly speed up the acceptance and shipment of products to customers.
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China Steel Corporation Reports 29% fall in Profit in Jan-Jul’22

Strategic Research Institute
Published on :
24 Aug, 2022, 6:09 am

Taiwan’s leading steel maker China Steel Corporation has reported that its consolidated operating revenues in July 2022 totaled TWD 39.157 billion & operating income totaled TWD 2.255 billion resulting in income before income tax of TWD 2.612 billion, down 29% YoY. The sales volume of carbon steel in July 2022 totaled 683,834 tonnes. CSC said “The sales volume of steel department to non-consolidated entities decreased and the unit margin lowered. As a result, the preliminary consolidated operating revenues, operating income and income before income tax decreased simultaneously.”

CSC’s consolidated operating revenues in January-July 2022 totaled TWD 288.007 billion, up 13% YoY, and operating income totaled TWD 28.495 billion, down 31% YoY, and income before income tax of TWD 31,514 billion, down 29% YoY. The accumulated sales volume of carbon steel in January-July 2022 totaled 5,362 million tonnes.

China Steel Corporation, located in Kaohsiung in Taiwan, was established in December 1971. Its annual output of crude steel is about 10 million tonnes. The main products are steel plates, bars, wire rods, hot-rolled and cold-rolled coils, Electrogalvanized coils, electrical steel coils, and hot-dip galvanized steel coils. It is currently the largest domestic steel manufacturer with a domestic market share of more than 50%.
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Eisen Fischer Expanding Rebar Processing at Diez in Germany

Strategic Research Institute
Published on :
24 Aug, 2022, 6:12 am

Kallanish reported that German rebar bender and distributor Eisen-Fischer is in the process of finalizing a larger investment spree at its site in Diez in the state of Hesse in Germany. The installation of new and additional equipment began in 2020. Now, the site has three times the space for rebar processing and storage it used to have previously. All fuel-driven stir-up bending machines have since been replaced for new ones with electric servo motors, also with an eye on environmentally sensible operation. The company is still waiting for the delivery of a double-bending system of the Permatic type from German engineering company Pendax, which specialises in rebar processing equipment. With a higher degree of automation, such machines require only one instead of three operators like a conventional machine.

With a total of 13 processing machines and seven cranes, the firm will be able to produce 3,000 tonnes per month. On a storage space of 10,000 square meters, it can store 5,000 tonnes of straight and coiled rebar, plus 2,500 tonnes of wire mesh.

Founded in 1874 by Eisenmann brothers in Nördlingen, Eisen-Fischer Group consist of 13 locations, most of them for sanitary, construction and DIY products, with three sites specializing in steel distribution. A couple of years ago, the group decided to have its Diez site concentrate on rebar processing and distribution, and moved the miscellaneous other rolled steel products to the affiliates in Bad Hersfeld and Erfurt.
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Metinvest’s Zaporizhstal Develops New Agglomerate to Cut Costs

Strategic Research Institute
Published on :
24 Aug, 2022, 6:14 am

Ukrainian steel maker Metinvest’s Zaporizhstal is working to increase the efficiency of production, reduce the cost price and solve the problems with shortage of raw materials and has intensified their work on improvement and savings. Zaporizhstal has implemented a new technology for the production of agglomerate with a decrease in the share of expensive constituents. As the quality remains at an unchanged high level, and the cost price is significantly reduced.

Preparation of iron ore raw materials commonly termed as agglomerate takes place at the sinter plant. Agglomerate is a product of sintering of fine-grained iron ore raw materials. Iron ore fines, iron ore concentrate, flux limestone, and coke fines are used for production. In addition, the so-called return is used, agglomerate fines that could not be sintered. Ore in this process is one of the central components, it is to it that other elements of the charge are joined and sintered. The ingredients are delivered to the receiving trenches in the ore yard. And it was at the ore yard that an experimental stack without agglomerated ore was laid. Due to the increase in the price of ore as a result of the crisis caused by the military aggression of the Russian Federation against Ukraine, its use for the production of agglomerate became too expensive. But specialists found a way out of a difficult situation.

Zaporizhstal experts came to the conclusion that in terms of chemical and physical properties for the production of agglomerate, expensive slag ore can be replaced by the material produced by the AMKOM facility, which processes Marteniv slag in the TsHP. They conducted an experiment by laying an experimental pile without ore, adding instead MOS-1, enriched metallurgical waste of steelmaking production. According to this technology, the quality of agglomerate remains at the same high level, but the production process becomes much cheaper.

The new technology for the production of agglomerate without the use of ore made it possible to increase the content of iron in the agglomerate by reducing the content of limestone in the charge. During the operation of the agglomerate, almost 61,000 tonnes of agglomerate were produced on the experimental stack and the economic effect in the amount of USD 252,000 was obtained.
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