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ABB to Power Expansion of Klabin Puma in Brazil

Strategic Research Institute
Published on :
3 Aug, 2022, 5:30 am

ABB has been appointed byBrazil’s largest producer and exporter of packaging paper and sustainable solutions for paper packaging Klabin to deliver the management and power distribution system for theeir Puma II Project, which will support their production target of 920,000 tons per year. ABB will also supply the drives and motors for the project through Valmet.

ABB will be responsible for ensuring the quality of the energy distributed to two new paper machines acquired by Klabin for the Ortigueira mill, in Paraná, to achieve their aim of increased production. ABB will apply its automation expertise through the Energy Management System, an arm of the ABB Ability solutions that uses the ABB Ability System 800xA distributed control system, the heart and brain of automation from which different applications are deployed according to the client's needs.

Operating directly in the power generation plant, the EMS enables efficient use of electrical power and constancy and organizes substantial data under one umbrella, before making it available to preventive maintenance teams. This will allow the mill to generate excess electricity for sale back into the grid on a spot basis, taking advantage of the moment of the best tariff.

ABB's solution also features technology such as the Is-limiter, the world's fastest power switching device, which drives reduced costs and optimized resources and is suitable for short-circuit operations in both new systems and expansions of existing systems. The panels have Gas Insulated Switchgear technology, which are SF6 insulated, sturdy and with low maintenance, which ensures the isolation and protection of transmission and distribution equipment for high and medium voltage electrical power.

The collaboration with Puma II is an expansion of the previous ABB system provided in the Puma I Project in 2014. Klabin is able to take advantage of the same planning, and part of the existing Puma I infrastructure, by completing a systematic interweaving in power management.
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ABB & Captimise Join Hands to Cut CCS Cost

Strategic Research Institute
Published on :
3 Aug, 2022, 5:30 am

ABB and CCS specialist Captimise have joined forces to help industrial CO2 emitters find the most efficient and cost-effective solution to integrate CCS into their operations and eliminate the release of CO2. The UK Government’s Industrial Decarbonization Strategy sets out the goal of reducing industrial CO2 carbon emissions by at least 90 per cent by 2050, with CCS cited as a key tool in achieving this.1

Captimise’s 15 years’ experience across Europe and the US includes over 25 live case studies with CO2 emitters from a range of different industries. Now, together with ABB’s depth of knowledge in the power, oil & gas, and chemicals sectors, they offer unique support to CO2 emitters as they transition to more sustainable operations.

Through their screening study methodology, ABB and Captimise partner with operators to evaluate the alternative technologies and plant configurations available to achieve CCS, whilst considering this in the context of their wider business objectives. This and a technology agnostic approach means that the most cost optimized and appropriate solutions can be identified.
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ABB to Acquire Siemens Low Voltage NEMA Motor Business

Strategic Research Institute
Published on :
18 Aug, 2022, 5:30 am

ABB has signed an agreement to purchase Siemens’ low voltage NEMA motor business. With manufacturing operations in Guadalajara, Mexico, this acquisition provides a well-regarded product portfolio, a longstanding North American customer base, and experienced operations, sales, and management team. The business employs around 600 people and generated revenues of approximately USD 63 million in 2021. Financial terms of the transaction were not disclosed. The transaction is expected to close in the second quarter of 2023.

This transaction is part of the Motion business area’s profitable growth strategy, and it will allow the NEMA motors division to enhance its product offering, expand its supply chain relationships, and improve support to its North American customer base. It also offers the opportunity to better support the customers in Mexico with local manufacturing and sales. ABB expects to benefit from identified synergies, and to use the R&D expertise, supply chain relationships, and market access to bring the combined portfolio to its full potential.
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Gold Fields to Deploy ABB’s Ability Genix to Monitor Mine in Chile

Strategic Research Institute
Published on :
7 Sep, 2022, 5:30 am

ABB is installing its enterprise-grade digital platform ABB Ability Genix Industrial Analytics and AI Suite to enable Gold Fields' Salares Norte project in Chile to drive efficient, sustainable and remote operations. The mine operator will monitor the gold and silver mine in the Andes Mountains from their Santiago offices 1,300 kilometers away

The gold and silver mine is located in the Atacama Desert, among the highest peaks of the Andes mountain range with elevations of between 4,200 meters and 4,900 meters. It is 1,300 kilometers from the Chilean capital of Santiago where the ABB Ability Genix suite is located in a remote monitoring center for the mine. With the technology, Gold Fields will gain data insights that will help them to increase industrial productivity and operational excellence, while reducing costs. Remote connectivity will help reduce the number of people needed at the actual mine location, thus improving safety.

ABB Ability Genix combines the power of industrial analytics and artificial intelligence to integrate 25 engineering, operational and information technology systems across different functional areas, including the mine, processing, geology and exploration, asset management, finance, legal and human resources. Starting with data capture and integrating cross-functional data, ABB Ability Genix connects operational, business and engineering systems. It then collects, contextualizes and converts data through advanced analytics into meaningful information to unlock productivity improvements by driving smart business decisions.

ABB Ability Genix will help visualize and analyze all information required to support Gold Fields' reporting and drive its environmental commitments, helping the company to make a world of difference by achieving its vision of becoming the global leader in sustainable gold mining.

ABB has already deployed the ABB Ability MineOptimize solution to supply an integrated power and automation system at Salares Norte comprising six electrical rooms and a suite of process and power controls, all under ABB Ability System 800xA distributed control system. These include Power and Process Control Library and Camera Connect, the ABB video system embedded in the control platform for optimized process monitoring. ABB Ability Knowledge Manager is also used to manage information production through Plant Information Management Syste, alongside ABB Ability Asset Vista Condition Monitoring.

ABB's scope includes Dynamic Process Simulator, which reviews plant control logics, reducing commissioning times and allowing Gold Fields to train operators to acquire the skills required to achieve high-quality operations.

Salares Norte is expected to produce 3.7 million ounces of gold over an initial mine life of 11 years. The operation involves drilling, blasting, loading, and hauling methods for ore extraction and has an installed production capacity of two million tons per annum.
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ABB & Hydrogen Optimized Expand Hydrogen Partnership

Strategic Research Institute
Published on :
31 Aug, 2022, 5:30 am

ABB and Canadian technology innovator unlocking green hydrogen production at scale Hydrogen Optimized have signed an agreement to expand the companies’ existing strategic relationship. This includes an investment by ABB into Key DH Technologies, the parent company of Hydrogen Optimized, as they seek to accelerate the fast-emerging green hydrogen production segment with unique large-scale architecture. The financial terms of the agreement were not disclosed.

The companies will leverage their respective capabilities and resources to rapidly commercialize Hydrogen Optimized’s patented RuggedCell high-power water electrolysis technology for the world’s largest green hydrogen plants. Water electrolysis is the process of applying electrical energy to split water into hydrogen and oxygen. RuggedCell™ technology converts renewable electricity such as hydro, solar and wind power into green hydrogen for industry.

The signing follows the two companies’ showcase of their green hydrogen technologies at the August 23, 2022 German-Canadian Atlantic Renewable Hydrogen Expo in Stephenville, Newfoundland, which was attended by Canadian Prime Minister Justin Trudeau and German Chancellor Olaf Scholz. Hydrogen produced with low-to-zero carbon dioxide emissions is widely recognized as essential to achieving net-zero emissions by 2050.
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ABB’s Motors & Drives to Boost Energy Effeciancy at Yara

Strategic Research Institute
Published on :
9 Sep, 2022, 5:30 am

ABB is supplying highly efficient motors and drives to enable world’s leading producer of nitrogen-based complex fertilizers Yara to boost energy efficiency at its main production site in Porsgrunn in Norway. The long-term upgrade project will yield annual energy savings of 32-40 gigawatt hours and cut CO2 emissions by 12-19 kilotons, equivalent to emissions produced by nearly 14,000 standard cars.

In the first project phase, around 1,000 low voltage electrical motors at Porsgrunn have already been replaced with IE3 motors. This is the current minimum efficiency level required by the latest Ecodesign regulation that came into force in July 2021. Variable speed drives were added to 75% of these motors, offering a major increase in energy efficiency, saving around 16 GWh per year.

Long-term Planning is now ongoing for the next phase that will be executed during equipment upgrades and replacements as well as within new projects. This will eventually include 2,500 motors with an average power of 75 kilowatt upgraded with SynRM motor and drive packages offering ultra-premium IE5 efficiency. Nearly 70 percent of these motors are fitted to pump and fan applications which offer significant energy saving opportunities.

In additions to energy savings and reduction in carbon emissions, Yara further expects significant savings in maintenance costs due to lower wear and tear, attributable to the longer lifetime of motors and VSD-driven machinery due to lower mechanical stress.
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ABB Investing in New EV Charging Unit in Columbia

Strategic Research Institute
Published on :
20 Sep, 2022, 5:30 am

Global leader in electric vehicle charging infrastructure ABB E-mobility has announced the continued expansion of its global and US manufacturing footprint with new manufacturing operations in Columbia in South Carolina. The multi-million dollar investment will increase production of electric vehicle chargers, including Buy America Act compliant ones, and create over 100 jobs. The new facility will be capable of producing up to 10,000 chargers per year, ranging from 20kW to 180kW in power, which are ideally suited for public charging, school buses, and fleets.

The operation builds on ABB E-mobility’s existing US manufacturing operations which produce transit bus chargers that range from 150kW to 450kW. This expansion will increase responsiveness to US market demand, create a more efficient localized supply chain, and reduce delivery lead times.
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ABB Unveils Battery Making Technology for Greenfield Plants

Strategic Research Institute
Published on :
23 Sep, 2022, 5:30 am

ABB has unveiled its new Plant Optimization Methodology for battery manufacturing at The Battery Show, North America and presented how greenfield battery sites can jumpstart global operations. ABB’s modular, repeatable methodology uniquely combines electrification, instrumentation, control and digital technology, the ABB Ability Adaptive Execution project execution approach and ongoing operational support into a single source solution to deliver an agile offering that enables new plants to achieve fastest time to market.

The methodology leverages the value of early collaboration, through ABB’s Adaptive Execution, to optimize plant design and performance by helping to minimize greenfield site project changes. In doing so, it compresses manufacturing schedules, reduces start up hours and delivers CAPEX and OPEX savings.

ABB has designed its methodology to help battery manufacturers compress project schedules, enabling the fastest time to market for greenfield sites while supporting start-up to scale-up of gigafactories.

With major automakers committing more than USD 500 billion towards electric vehicle production, and many planning to exclusively offer e-vehicles by 2035, there has been a huge growth in demand for lithium-ion batteries. However, battery manufacturers are struggling to keep pace while ensuring their production remains profitable, efficient and safe without sacrificing quality.
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ABB Partners with Samotics to Expand Condition Monitoring Services

Strategic Research Institute
Published on :
26 Sep, 2022, 6:05 am

ABB and Netherland based leading provider of ESA technology Samotics have entered a strategic long-term partnership to provide enhanced condition monitoring services. The approach will leverage each company’s capabilities to deliver more insight into machine health and energy efficiency. As a first step, ABB will integrate Samotics’ plug-and-play monitoring solution into its digital portfolio. The financial terms of the agreement were not disclosed.

Samotics’ technology is complementary to the well-established ABB Ability Condition Monitoring service for powertrains, a sensor-based solution that analyzes the health and performance of rotating equipment. Samotics’ SAM4 technology, based on electrical signature analysis, will expand ABB’s application of asset health monitoring of motor-driven industrial equipment as it does not rely on mounting sensors in the field. This means that SAM4 can be deployed on machines in harsh and submerged environments.

Ultimately, developing a system that uses both datasets will provide industrial operators with a more detailed view of asset health so that they can make better decisions to optimize maintenance, boost reliability and reduce downtime.

Samotics has established SAM4 as a robust and scalable system. It is already being implemented across the wastewater and water, steel, and chemical sectors and has established a fast-growing base with thousands of assets monitored.

ABB plans to roll out Samotics technology to customers before the end of 2022 as part of its growing service portfolio for rotating equipment.
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ABB to Expand Europe’s Railway Network

Strategic Research Institute
Published on :
17 Oct, 2022, 3:11 am

ABB has been awarded from Stadler Valencia orders worth USD 170 million to power more than 300 new trains and locomotives with highly energy-efficient traction technologies. They will be used in different European railway networks to modernize and reinforce train transportation in countries such as Spain, Portugal, UK, Germany or Austria, as well as in some European railway corridors. The scope of supply includes ABB’s traction converters and motors to power the trains.

A large part of the trains that will be powered by ABB technologies are based on Stadler’s tram-train CITYLINK model, a barrier-free light rail vehicle family specially designed to connect the city center with its metropolitan area without changing trains, providing a safe and highly comfortable ride. CITYLINK offers a versatile solution for rail operators, as they can be operated electrically on the tram network, as well as on mainline services, at speeds of up to 100 km/h. ABB technologies under these orders will also power locomotives for goods transportation.

All these different trains will be powered by traction systems that are part of ABB’s Bordline® family. These systems convert the electrical energy from the overhead power line to the right voltage and frequency to drive the traction motors. The selected converters for CITYLINK will integrate all the power electronics – traction and auxiliary power – in one single box, minimizing vehicle weight, saving energy and easing maintenance. Bordline Compact Converters to be installed in locomotives will additionally be optimized to increase energy efficiency and reduce lifecycle costs.

Traction solutions from ABB are able to take into account the design specifics of the trains as well the operating environment including climate conditions and further requirements influencing the trains operating conditions providing high levels of efficiency to operators in different geographies.
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ABB & Insta to Strengthen Control Systems Leadership in Finland

Strategic Research Institute
Published on :
20 Oct, 2022, 5:41 am

ABB and Insta will work together to strengthen their distribution channels, improve industry knowledge and increase lead generation across many industries, including water, food and beverage, pharmaceuticals and energy. The deal follows a project that ABB and Insta have already started work on together, deploying ABB Ability™ System 800xA distributed control system at one of the country’s wastewater plants, and familiarity through Insta regularly purchasing ABB’s low voltage components and electrical equipment over many years. There will be opportunities for expansion to other automation system products and potential international cooperation.

The DCS, a digital platform for automated control and operation of plants and processes, sits at the heart of process and energy industries as they undergo digital transformation, ensuring safe, efficient and reliable operations and enabling data collection and analytics for real-time insights. The flagship ABB Ability System 800xA has helped ABB to remain the #1 distributed control system market leader for 22 years as ranked by the ARC Advisory Group. Around 35,000 ABB DCS have been installed in more than 100 countries to date.

Insta is a Finnish family business with strong values and is a trusted partner for customers in intelligent industry, defense and cyber security. Combining its expertise with intelligent technology, the company improves customers’ performance as digitalization increases. Insta’s operating culture is founded on people, expertise and responsibility.
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ABB & FLSmidth to Improve Productivity for Mining Industry

Strategic Research Institute
Published on :
2 Nov, 2022, 4:06 am

Global technology companies ABB and FLSmidth will collaborate to look at ways to advance environmental and productivity solutions for our mining customers under a new agreement. The companies will jointly assess solutions for mining companies that will de-risk their operations and lower operating costs while reducing emissions, energy use and waste. FLSmidth offers market-leading products, service and digital solutions for mining from the pit to the plant and provides a deep knowledge of mineral processing. ABB complements this with state-of-the-art automation, electrification, digital solutions and advanced services from the mine to the port.

The discussions will take place between the teams of global experts over the coming months. They will explore the potential of using energy efficient solutions to address power and energy management, as well as integrating renewable sources of energy and digital capabilities to improve operational efficiency and the availability of assets.
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ABB to Maximize CO2 Carriers Fuel Efficiency

Strategic Research Institute
Published on :
10 Nov, 2022, 4:30 am

ABB has been selected to deliver the shaft generator system with permanent magnet technology for the first dedicated CO2-storage vessels ever to be built. The vessels will be constructed by the Chinese shipbuilder Dalian Shipbuilding Industry Company

Due for delivery in 2024, the two vessels will support the Northern Lights carbon capture and storage project by transporting greenhouse gas from industrial emitters to an onshore terminal in Øygarden, Norway. From there, the CO2 will be delivered by pipeline to dedicated reservoirs 2,600 meters under the seabed in the North Sea for permanent storage. Each of the 130-meter ships will be able to carry up to 7,500 cubic meters of liquefied CO2 in purpose-built pressurised cargo tanks.

ABB’s permanent magnet shaft generator system will increase the fuel efficiency of these vessels, reducing emissions as a result. Combining this technology with variable speed engines allows harvesting power for all onboard systems through the rotating force of the shaft, significantly improving performance compared to a traditional setup with fixed speed engines.
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ABB’s ACS180 VSD Offer Reliable Machine Operations

Strategic Research Institute
Published on :
16 Nov, 2022, 1:40 pm

ABB has extended its all-compatible family of machinery drives with the new ACS180 variable speed drive for applications up to 22 kilowatts. This easy-to-use and compact VSD brings reliability and performance for machinery builders.

The ACS180 is designed for OEMs and system integrators across several industries and for a wide range of applications. The ACS180 can control for example: conveyors, pumps, fans, mixers, and compressors, in a wide variety of industry sectors including food and beverage, textiles, material handling, and commercial applications.

The ACS180 joins ABB’s well-established family of All-Compatible drives for machine building. It features a robust and compact design that offers precise control as well as scalability and flexibility. All-Compatible ABB drives share the same architecture and user interface for ease of use.

The ACS180 is designed for controlling both induction and permanent magnet motors ranging up to 22 kW.

The VSD is housed in an IP20 enclosure in five frame sizes for cabinet mounting. It features a robust design and optimized airflow for cooling to ensure a long and reliable service life. To provide the functional safety essentials when designing and building machines the VSD has embedded Safe Torque Off functionality that brings motor safely to a no-torque state.

When it comes to performance, the ACS180 offers excellent motor control without an encoder. It supports both scalar control for effortless, robust and basic speed control and vector control for more demanding regulation of speed and torque to ensure accuracy throughout the speed range.

The VSD can interface with an overall plant automation system via its built in Modbus RTU protocol or using digital/analog input and output control connections. Graphical icons make the built-in control panel straightforward to operate and reduces the need for translation, which is important for OEMs selling in global markets.

Adaptability to machine automation needs is provided by the ACS180’s new-generation adaptive and sequence programming that allows customization of the drive’s functionality. This uses the embedded small-scale programmable logic controller to offer a common approach to drive programming that enables the drive functionality to be tailored to suit its specific application.
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ABB Robotic Laser Welding Ensures Precise Welding for Chemical Vessels

A UK-based chemicals company sought a welding system that could produce vessels used in the production of chlorine with high accuracy. Cyan Tec Systems, an ABB Value Provider, designed and built a welding solution for the company using a flexible ABB IRB 6700 industrial robot that carried a laser welder to achieve accurate welding on production vessels used in the manufacture of chlorine. Laser welding provides high accuracy, and the solution offers flexibility to meet changing future demands. Cyan Tec used ABB's RobotStudio simulation software to prove the layout and operation of the solution. The ABB IRB 6700 robot has a reach of over three meters and is suitable for longer-term future proofing that the customer specified.

The robotic laser welding solution offers faster throughput and better quality welds, maintaining high integrity and preventing any distortion that can result from the higher heat dispersion of other methods. The customer sought to solve logistical challenges by bringing the welding of the product in-house from a European sub-contractor. Reshoring production would avoid the need to deliver raw materials to the sub-contractor and ship back the finished product, giving more control over the process.

Because laser welding presents a risk of eye injury to human workers, a fully enclosed automated solution was required. The enclosure allows the customer to load one component for welding while unloading a finished component, speeding up the rate of production. It incorporates two sets of welding fixtures, one for welding two flat sheets into one, which is then sent to a pressing section for formation into components and then reloaded into the enclosure on the other set of fixtures for final welding into the complete product. This final welding stage takes about two minutes to complete a product.
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ABB Enhances CRM Performance at Contrisson Plant
By Strategic Research Institute on May 31, 2023 10:11 am

ABB has secured a significant contract from ArcelorMittal Construction to implement cutting-edge solutions specifically designed for metals processing at the Contrisson cold rolling mill in France. The project entails deploying ABB's renowned MOM4Metals, Roll-Gap Control (RGC), and Automatic Gauge Control (AGC) technologies, which will revolutionize productivity, quality, and performance for the world's leading steel producer.

MOM4Metals, an integral part of ABB's product portfolio, leverages precise data analytics to optimize information sharing, production planning, reporting, asset monitoring, and operational performance. Tailored for metal production processes, including rolling mills and processing lines, MOM4Metals outperforms generic industry-agnostic MES platforms, providing specific benefits and valuable insights.

In addition to MOM4Metals, ABB is implementing advanced RGC and AGC technologies to reduce thickness deviations and off-gauge length. This modernization project is set to be completed by the first quarter of 2024, empowering ArcelorMittal Construction to achieve greater precision and control in their cold rolling mill operations.

Frédéric Geoffroy, responsible for the process and automation department at ArcelorMittal Construction, praised the distinctive nature of ABB's MOM4Metals and RGC/AGC automation solutions, highlighting their ability to address the unique demands of metals processing. With a longstanding partnership, ArcelorMittal Construction values ABB's comprehensive support and the innovative solutions that enable them to offer customers decarbonized and sustainable steel solutions.
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ABB Delivers Technology for Havfram Wind's Offshore Vessels

By Strategic Research Institute on Jun 13, 2023 08:00 am

ABB, a pioneering technology leader, has secured a significant contract with Yantai CIMC Raffles Offshore Ltd., a leading offshore shipbuilder in China, to provide an integrated bridge-to-propeller solution for Havfram Wind's groundbreaking NG20000X-HF Wind Turbine Installation Vessels (WTIVs). These vessels, incorporating the latest battery-hybrid drivetrain technology, represent a new era of energy-efficient designs within the offshore wind industry. Notably, they possess the capability to install offshore wind turbines with rotor diameters exceeding 300 meters and handle XXL monopiles weighing up to 3,000 tons at depths of up to 70 meters.

ABB's extensive scope includes four Azipod® electric main propulsion units, collectively generating 17 MW of propulsion power. The Onboard DC Grid™ power distribution system, a 4.1MWh energy storage installation, and ABB Ability™ Marine Pilot Control with Dynamic Positioning System contribute to advanced vessel control. Furthermore, ABB provides comprehensive automation and digital technology solutions. Once operational, these vessels will benefit from digital connectivity to the ABB Ability™ Collaborative Operations network, facilitating remote support and predictive maintenance.

As offshore wind turbines multiply in number and increase in size, projections by the independent assurance and risk management expert, DNV, suggest that offshore wind will match offshore oil in energy production by 2050. Havfram Wind's vessels possess unique capabilities that future-proof them for the industry's progressive expansion into deeper waters. These capabilities include instant load power and enhanced dynamic performance harnessed by battery technology, along with the maneuverability and precise station-keeping achieved by Azipod® propulsion. Moreover, Azipod® propulsion systems offer weight advantages of up to 30 percent compared to traditional mechanical thruster solutions.

Designed to optimize vessel responsiveness, efficiency, and safety across all operational scenarios, ABB Ability™ Marine Pilot Control enables seamless transition from position control to joystick maneuvering. The DP2 functionality provides technical redundancy, ensuring that a single system fault will not compromise the vessel's position. This redundancy is particularly crucial for the safe and reliable operations of construction and wind farm vessels working alongside fixed structures.
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ABB Awarded Electrification and Automation Contract for ArcelorMittal Nippon Steel India’s New Advanced Cold Rolling Mill

June 28, 2023

ABB has been appointed to provide electrification and automation systems for ArcelorMittal Nippon Steel India’s (AM/NS India) advanced steel cold rolling mill (CRM) in Hazira, Gujarat. The contract at the flagship manufacturing plant comes through John Cockerill India Limited (JCIL), the original equipment manufacturer (OEM) for the project.

AM/NS India–a joint venture between two of the world’s leading steel companies ArcelorMittal and Nippon Steel–is setting up the new CRM as part of its downstream expansion plan.

ABB is providing advanced electrification and automation systems, including the ABB Ability System 800xA distributed control system (DCS) and associated equipment and components, to support enhanced energy efficiency, optimized zinc consumption and high levels of corrosion resistance throughout the steel production process. This will support AM/NS India in its bid to reach greater levels of sustainability at Hazira.

Voor meer, zie link:

www.automation.com/en-us/articles/jun...
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